Krautkrämer - USM 100
Ultrasonic Testing (UT)
Krautkrämer - USM 100

Ultrasonic welding machine

Krautkrämer - USM 100

The latest generation of USM ultrasonic flaw detectors with improvements for tasks such as inspection of welds, forgings, composite materials

Technical Description

  • 7” LCD color touch screen combined with control buttons can be used well in all weather conditions
  • Display A-Scan, (B-Scan, C-Scan by Timed or encoder to be developed in the future)
  • Corrosion mapping, color coding and combined A-Scan display assessment
  • Auto CAL, Cal-Auto Angle, Color Leg functions are integrated
  • Wide frequency range from 0.2 - 30 MHz expands testing range on a wide variety of materials
  • Amplification range up to 400% avoids signal saturation when scanning, easy to evaluate when using high frequency probes
  • Fully meets evaluation standards: DAC/TCG, DGS, AWS D1.1/1.5, CNDAC, JISDAC
  • Collect, share and analyze data on the company's free software
  • Storage, corrosion mapping combined with A-Scan display, data retrieval and re-evaluation possible
  • IP67 protection level with waterproof, dustproof, vibration proof tests

Applications

  • Ultrasonic weld machine (also known as ultrasonic metal flaw detector) has many uses, especially it plays an extremely important role in the construction industry. The machine helps to check the quality and durability of the project, ensuring the safety and stability of construction structures.
  • Inspection of weld defects on pipelines in the oil and gas industry
  • Check weld defects on tanks, boilers, heat exchangers
  • Checking for defects in welding of drilling rig base, wind tower base....
  • Possibility of integration into mobile rail quality inspection system
  • Testing of adhesive bonds in composite materials in the aerospace, shipbuilding and automotive industries
  • Testing the quality and durability of building materials: The machine can be used to detect flaws and other defects in building materials, such as concrete, steel and bricks.
  • Checking the thickness and position of material layers: The machine can also be used to measure the thickness and position of material layers, such as the thickness of paint or mortar.
  • Checking structural components of a building: The machine is used to check whether the structural components of a building are qualified or not, such as beams, columns and foundations.
  • Detecting Defects in Concrete Structures: Ultrasonic flaw detectors can be used to detect defects in concrete structures, such as holes, cracks and other defects.
  • Corrosion test
  • Defect inspection of forgings and cast iron samples
  • Check the train track
  • Testing of composite materials
  • Nuclear reactor testing

Specifications

Brochure USM 100

 

Overview
Measuring range:1mm –› 28000mm (in steel)
Speed ​​of sound:250 –› 16000m/s with 65 predefined materials
Screen delay: -20 –› 3498 µs
Probe delay:0 –› 999.9 µs
Oscillation mode:50, 75, 15, 500 ohms
Sensitivity:From 0 –› 110 dB Adjustment step: 0.1 / 0.5 / 1 / 2 / 6dB
Pulse mode:spike and square pulse
Pulse Width:50 to 1000ns with 10ns adjustment
Pulse energy:50 -> 450V with 10V adjustment level (square pulse mode)
Pulse energy:Low, High (spike mode) 
Pulse Repetition Frequency (PRF):15 –› 6000 Hz (spike) 15 –› 2000 Hz (square)
Frequency range:0.25 –› 25 MHz
Review Portal:2 independent control ports
Waveform:Full-wave, positive half-wave, negative half-wave and RF
Noise filtering mode:0 to 80%
Unit:mm hay Inch
Working temperature:0 -> 55ºC
Probe connection:Lemo-1 has BNC
Supplypin Li-ion, 6 D-size (NiMH, NiCad hay Alkaline)
Time of use:8 hours continuous with Li-ion battery
Size:282 x 171 x 159mm
Weight:3kg (including battery) 

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