
Ultrasonic welding machine
Krautkrämer - USM 100
The latest generation of USM ultrasonic flaw detectors with improvements for tasks such as inspection of welds, forgings, composite materials
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Technical Description
- 7” LCD color touch screen combined with control buttons can be used well in all weather conditions
- Display A-Scan, (B-Scan, C-Scan by Timed or encoder to be developed in the future)
- Corrosion mapping, color coding and combined A-Scan display assessment
- Auto CAL, Cal-Auto Angle, Color Leg functions are integrated
- Wide frequency range from 0.2 - 30 MHz expands testing range on a wide variety of materials
- Amplification range up to 400% avoids signal saturation when scanning, easy to evaluate when using high frequency probes
- Fully meets evaluation standards: DAC/TCG, DGS, AWS D1.1/1.5, CNDAC, JISDAC
- Collect, share and analyze data on the company's free software
- Storage, corrosion mapping combined with A-Scan display, data retrieval and re-evaluation possible
- IP67 protection level with waterproof, dustproof, vibration proof tests
Applications
- Ultrasonic weld machine (also known as ultrasonic metal flaw detector) has many uses, especially it plays an extremely important role in the construction industry. The machine helps to check the quality and durability of the project, ensuring the safety and stability of construction structures.
- Inspection of weld defects on pipelines in the oil and gas industry
- Check weld defects on tanks, boilers, heat exchangers
- Checking for defects in welding of drilling rig base, wind tower base....
- Possibility of integration into mobile rail quality inspection system
- Testing of adhesive bonds in composite materials in the aerospace, shipbuilding and automotive industries
- Testing the quality and durability of building materials: The machine can be used to detect flaws and other defects in building materials, such as concrete, steel and bricks.
- Checking the thickness and position of material layers: The machine can also be used to measure the thickness and position of material layers, such as the thickness of paint or mortar.
- Checking structural components of a building: The machine is used to check whether the structural components of a building are qualified or not, such as beams, columns and foundations.
- Detecting Defects in Concrete Structures: Ultrasonic flaw detectors can be used to detect defects in concrete structures, such as holes, cracks and other defects.
- Corrosion test
- Defect inspection of forgings and cast iron samples
- Check the train track
- Testing of composite materials
- Nuclear reactor testing
Specifications
Brochure USM 100
Overview | |
Measuring range: | 1mm –› 28000mm (in steel) |
Speed of sound: | 250 –› 16000m/s with 65 predefined materials |
Screen delay: | -20 –› 3498 µs |
Probe delay: | 0 –› 999.9 µs |
Oscillation mode: | 50, 75, 15, 500 ohms |
Sensitivity: | From 0 –› 110 dB Adjustment step: 0.1 / 0.5 / 1 / 2 / 6dB |
Pulse mode: | spike and square pulse |
Pulse Width: | 50 to 1000ns with 10ns adjustment |
Pulse energy: | 50 -> 450V with 10V adjustment level (square pulse mode) |
Pulse energy: | Low, High (spike mode) |
Pulse Repetition Frequency (PRF): | 15 –› 6000 Hz (spike) 15 –› 2000 Hz (square) |
Frequency range: | 0.25 –› 25 MHz |
Review Portal: | 2 independent control ports |
Waveform: | Full-wave, positive half-wave, negative half-wave and RF |
Noise filtering mode: | 0 to 80% |
Unit: | mm hay Inch |
Working temperature: | 0 -> 55ºC |
Probe connection: | Lemo-1 has BNC |
Supply | pin Li-ion, 6 D-size (NiMH, NiCad hay Alkaline) |
Time of use: | 8 hours continuous with Li-ion battery |
Size: | 282 x 171 x 159mm |
Weight: | 3kg (including battery) |